Manufacturing Process

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Our Facility

Manufacturing process 

Gemba Elektronik has continious serial production SMT manucafturing line for PCBA consisting incoming quality control, high-tech inspection technology, Jidoka systems, THT component placement and quality gates.

Manufacturing-flow-of-Manufactronix.
Manufacturing flow of Gemba Elektronik

Gemba Elektronik uses both SMT and Thru-hole assembly techniques in PCBA, demonstrating the ability to manage a wide range of devices, including various BGAs, CGAs, QFNs, DFNs, CSPs, and SONs. Our assembly services are characterized by a process-oriented approach, ensuring exceptional quality and repeatability. Most importantly, having a single point of contact for your PCB and assembly requirements enhances our commitment to on-time delivery and superior customer service.

Integrated Global Supply Chain Management and Lean Manufacturing

We have ability to provide integrated manufacturing solutions to OEMs operating in regulated sectors and products such as general electronic products (class 1) and dedicated service electronic products (class 2).

Through Gemba Elektroniks integrated component procurement and logistics units, we ensure fast and reliable component sourcing from reputable and qualified suppliers worldwide. Additionally, our in-house automation systems, including PCBA assembly lines, guarantee the continuous modernization of our machinery park and error-free operations.

Gemba Elektronik uses lean manufacturing system as manufacturing system. Thanks to our just-in-time production system (JIT) and Jidoka, componentsand other inputs are seamlessly integrated into the production processes in the required quantity, quality, and within the specified timeframe. Our andon system ensures the preservation of production quality by preventing the passage of defective products to the next stage. Our primary quality objective is to produce quality in the process. Utilizing the Bicount software in our supply chain, we seamlessly monitor and manage all aspects of warehouse management, procurement processes, production logistics, production tracking, order management, and final product warehouse management in real-time.

Machine Park